Machine

Static Parts

Casing

../_images/Casing-Pic-Machine-DIY-LM42P.JPG

Video

This video shows how to make the Casing and the Casing Motor Side

Casing

../_images/Casing-Machine-DIY-LM42P.PNG

Casing Motor Side

../_images/Casing_Motor_Side-Machine-DIY-LM42P.PNG

Jig Casing

../_images/Jig_Casing-3DModel-Machine-DIY-LM42P.PNG
  • Drill Bush (to be hunted in jig) material : brass

    ../_images/DrillBush.PNG

Frame

../_images/Frame-Pic-Machine-DIY-LM42P.JPG ../_images/Frame-Machine-DIY-LM42P.PNG

Video

This video shows how to make the Frame :

Large Frame

../_images/Large_Frame-Pic-Machine-DIY-LM42P.JPG

Jig Drill Large Frame

../_images/Jig_Drill_Large_Frame-Pic-Machine-DIY-LM42P.JPG

STL file -> Jig Drill Large Frame STL

Medium Frame

../_images/Medium_Frame-Pic-Machine-DIY-LM42P.JPG

Jig Drill Medium Frame

../_images/Jig_Drill_Medium_Frame-Pic-Machine-DIY-LM42P.JPG

STL file -> Jig Drill Medium Frame STL

Jig Bend Medium Frame

../_images/Jig_Bend_Medium_Frame-Pic-Machine-DIY-LM42P.JPG

STL file -> Jig Bend Medium Frame STL

Angle Gauge Medium Frame

../_images/Angle_Gauge_Medium_Frame-Pic-Machine-DIY-LM42P.JPG

STL file -> Angle Gauge Medium Frame STL

Small Frame

../_images/Small_Frame-Pic-Machine-DIY-LM42P.JPG

Jig Drill Small Frame

../_images/Jig_Drill_Small_Frame-Pic-Machine-DIY-LM42P.JPG

STL file -> Jig Drill Small Frame STL

Bushing

../_images/Bushing-Pic-Machine-DIY-LM42P.JPG

Video

This video shows how to make the Bushing.

Quantity : 2x

../_images/Bushing-Machine-DIY-LM42P.JPG ../_images/Bushing-Exploded-Machine-DIY-LM42P.JPG

Bushing Sleeve

../_images/Bushing_Sleeve-Machine-DIY-LM42P.JPG

Bushing Shell

../_images/Bushing_Shell-Pic-Machine-DIY-LM42P.JPG ../_images/Bushing_Shell-Drawing-Machine-DIY-LM42P.PNG

Jig Drill Bushing Shell

../_images/Jig_Drill_Bushing_Shell-Pic-Machine-DIY-LM42P.JPG

STL file -> Jig Drill Bushing Shell STL

Spacer

../_images/Spacer-Pic-Machine-DIY-LM42P.JPG

This video shows how to make the Spacer.

../_images/Spacer-Drawing-Machine-DIY-LM42P.JPG

Moving Parts

Listing Parts

Motor

Quantity : 1x

Timing Pulley

  • Quantity : 1x

  • Type : HTD3M Type 40T

  • Size : hole diameter = 8mm width = 16mm

  • Where to buy : Aliexpress

../_images/Timing_Pulley-Machine-DIY-Machine.JPG

Timing Belt

Quantity : 1x

Idler Pulley Long Screw

Quantity : 2x

../_images/Idler_Pulley_Long_Screw-Machine-DIY-LM42P.JPG

Idler Pulley Short Screw

Quantity : 2x

../_images/Idler_Pulley_Short_Screw-Machine-DIY-LM42P.JPG

Belt Joint

Quantity : 1x

../_images/Belt_Joint-Machine-DIY-LM42P.JPG

Rod

Quantity : 1x or 2x

Idler Pulley Long Screw

../_images/Idler_Pulley_Long_Screw_Exploded-Machine-DIY-LM42P.JPG

Listing Parts

  1. Long Screw M8

  • Quantity : 1x

  • Length : 50mm

  • Material : stainless

../_images/Long_Screw-Machine-DIY-LM42P.JPG
  1. Washer 8 x 12 x 1.5

  • Quantity : 4x

  • Material : aluminium

../_images/Washer_8x12x1_5-Machine-DIY-LM42P.PNG

Note

Maybe better to use 1x Stainless steel Flat Washer Thickness 1mm (8x14x1mm) and 1x Stainless steel Flat Washer 0.5mm (8x14x0.5). 1.5mm doesn’t exist. Because aluminum tends to crush when it’s squeezed.

  1. Flange Ball Bearing

  • Quantity : 2x

  • Type : F698ZZ

  • Size : 8 x 19 x 6 mm

../_images/Flange_Ball_Bearing-Machine-DIY-LM42P.JPG
  1. Flat Washer

  • Quantity : 2x

  • Thickness : 0.5mm

  • Size : 8 x 12 x 0.5 mm

  • Material : stainless

../_images/Flat_Washer-Machine-DIY-LM42P.JPG
  1. Bearing

    • Quantity : 1x

    • Type : 698ZZ

    • Size : 8 x 19 x 6 mm

../_images/Bearing-Machine-DIY-LM42P.JPG
  1. Washer M6

    • Quantity : 1x

    • Material : stainless

    • Size : 8 x 16 x 1.6 mm

../_images/Washer_M8-Machine-DIY-LM42P.JPG
  1. Nuts M8 Stop

  • Quantity : 1x

  • Material : stainless

../_images/Nuts_M8_Stop-Machine-DIY-LM42P.JPG

Idler Pulley Short Screw

../_images/Idler_Pulley_Short_Screw_Exploded-Machine-DIY-LM42P.JPG

Listing Parts

  1. Short Screw M8

  • Quantity : 1x

  • Length : 35mm

  • Material : stainless

../_images/Short_Screw_M8-Machine-DIY-LM42P.JPG
  1. Washer 8 x 12 x 1.5

  • Quantity : 4x

  • Material : aluminium

../_images/Washer_8x12x1_5-Machine-DIY-LM42P.PNG

Note

Maybe better to use 1x Stainless steel Flat Washer Thickness 1mm (8x14x1mm) and 1x Stainless steel Flat Washer 0.5mm (8x14x0.5). Because aluminum tends to crush when it’s squeezed.

  1. Flange Ball Bearing

  • Quantity : 2x

  • Type : F698ZZ

  • Size : 8 x 19 x 6 mm

../_images/Flange_Ball_Bearing-Machine-DIY-LM42P.JPG
  1. Flat Washer

  • Quantity : 2x

  • Thickness : 0.5mm

  • Size : 8 x 12 x 0.5 mm

  • Material : stainless

../_images/Flat_Washer-Machine-DIY-LM42P.JPG
  1. Bearing

    • Quantity : 1x

    • Type : 698ZZ

    • Size : 8 x 19 x 6 mm

../_images/Bearing-Machine-DIY-LM42P.JPG
  1. Washer M8

    • Quantity : 1x

    • Material : stainless

    • Size : 8 x 16 x 1.6 mm

../_images/Washer_M8-Machine-DIY-LM42P.JPG
  1. Cap Nuts M8

    • Quantity : 1x

    • Material : stainless

../_images/Cap_Nuts_M8-Machine-DIY_LM42P.JPG

Belt Joint

../_images/Belt_Joint_Pic-Machine-DIY-LM42P.JPG

Video

This video shows how to make the Belt Joint

Listing Parts

../_images/Belt_Joint_Exploded-Machine-DIY-LM42P.JPG
  1. Base Belt Joint

    ../_images/Base_Belt_Joint-Machine-DIY-LM42P.JPG
  1. Counterpart Base Belt Joint

    ../_images/Counterpart_Base_Belt_Joint-Machine-DIY-LM42P.JPG
  1. Spacer Metal Disc

  • Quantity : 1x

  • Material : Aluminium

../_images/Spacer_Metal_Disc.PNG
  1. Metal Disc

  • Quantity : 2x

  • Type : MSD-17

  • Inner diameter 17 mm, as a counterpart to magnets, not a magnet!

../_images/Metal_Disc-Machine-DIY-LM42P.JPG
  1. Phillips Head Screw M3 x 10

  • Quantity : 2x

  • Material : steel (should be magnetic)

../_images/Phillips_Head_Screw_M3x10.JPG
  1. Washer M6 x 6.4 x 18 x 1.6

  • Quantity : 1x

  • Material : steel

../_images/Washer_M6x6_4x18x1_6-Machine-DIY-LM42P.JPG
  1. Screw Pan Head Slot M4 x 40

  • Quantity : 1x

  • Material : steel

../_images/Screw_Pan_Head_Slot_M4x40-Machine-DIY-LM42P.JPG

Rod

../_images/Rod-DIY-LM42P.JPG

Video

This video shows how to make the Rod

Listing Parts

  1. Scare Tube 15 x 15 x 249

    ../_images/Square_Tube_15_15_249-Machine-DIY-LM42P.PNG
  2. Insert M4 x 12

  3. Magnet

    ../_images/Magnet-Rod-DIY-LM42P.JPG

    Pot magnet with threaded stud diam. 16mm Thread M4 strength approx. 8kg

    • Quantity : 1x

    • Type : GTN-16

    Note

    It’s important to buy at supermagnete because I bought some in Aliexpress but the strength is lower than those bought at supermagnete

  4. Spacer 25 / M6

Manufacturing Process

../_images/Rod_Assembly-Machine-DIY-LM42P.PNG
  1. Cut the Square Tube 15 x 15 x 249 at length = 249mm

  2. Make the the Insert M4 x 12

Assembly

Video

There is an error occured in this video the bolts (in red) should be mounted like on these images :

../_images/HowTheAssemblyShouldBe1.JPG ../_images/HowTheAssemblyShouldBe2.JPG ../_images/Machine-DIY-LM42P.JPG

Listing Parts

  • Rivets

    • Quantity : 28

    • Supplier : Debrunner

    ../_images/RivetPop_2.JPG ../_images/RivetPop.png